Staff Manufacturing Engineer, Advanced Composite Airframe Assembly
Description For Staff Manufacturing Engineer, Advanced Composite Airframe Assembly
Shield AI, founded in 2015, is a cutting-edge defense technology company that develops intelligent systems to protect service members and civilians. Their flagship autonomy software, Hivemind, powers various aircraft and drones for complex missions in contested environments.
The Staff Manufacturing Engineer role is a crucial position focused on advanced composite airframe assembly for next-generation aircraft. The position requires a highly skilled professional to lead the development and implementation of manufacturing processes for high-performance aircraft structures. The role combines expertise in composite materials, precision engineering, and advanced manufacturing technologies.
The position offers a competitive salary range of $124,800 - $187,200, along with additional benefits including bonus, equity, and comprehensive benefits package. For international positions, additional benefits include international premium, visa assistance, and relocation support.
The ideal candidate will bring 7+ years of experience in composite airframe manufacturing, with a strong background in aerospace engineering and advanced manufacturing processes. They will work with cutting-edge technologies and be part of a team developing next-generation aircraft systems. The role provides an opportunity to work on military-grade projects and contribute to the advancement of autonomous aircraft technology.
Shield AI maintains offices in San Diego, Dallas, Washington, D.C., and international locations, offering a global presence and diverse work environment. The company is committed to equal employment opportunity and maintains high standards for workplace diversity and inclusion.
Responsibilities For Staff Manufacturing Engineer, Advanced Composite Airframe Assembly
- Develop and implement composite airframe assembly processes for advanced aerospace structures
- Design and optimize assembly tools, fixtures, and jigs to support high-precision structural integration
- Support the fabrication, trimming, drilling, fastening, and bonding of composite and metallic aircraft components
- Define and document work instructions, standard operating procedures (SOPs), and process flow for production
- Collaborate with design, quality, and production teams to ensure manufacturability and compliance
- Utilize CAD software for tool and fixture design and analysis
- Perform root cause analysis and corrective actions (RCCA) for manufacturing issues
- Ensure compliance with aerospace industry standards and company policies
Requirements For Staff Manufacturing Engineer, Advanced Composite Airframe Assembly
- Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or related field
- 7+ years of experience in composite airframe manufacturing, assembly, or tooling design
- Strong understanding of composite materials, layup processes, curing, and bonding techniques
- Expertise in aircraft structure assembly with knowledge of fastening, drilling, and tolerance stack-up
- Proficiency in CAD software (CATIA V5, Siemens NX, or equivalent)
- Familiarity with GD&T, metrology techniques, and precision alignment methodologies
- Experience working with automated assembly systems and advanced manufacturing technologies
- Knowledge of DFM/DFA principles
- Strong problem-solving skills and ability to work in a fast-paced, high-security environment
Benefits For Staff Manufacturing Engineer, Advanced Composite Airframe Assembly
- Bonus
- Benefits Package
- Equity
- International premium (for international positions)
- Visa assistance
- Relocation assistance
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